Labour
Hours book to Manufacturing or Testing and nothing else. There are no work centres to route a job through and nothing to scan on and off during the day — the fabricator books manufacturing, whoever runs the test books testing at the end. Rework, maintenance, training, housekeeping and leave sit outside the quote altogether, which is what makes the direct against indirect split mean anything.
Direct — last 4 weeks
1,202.5 h
79.8% of all hours booked
Indirect — last 4 weeks
304.0 h
Never charged against a quote
This week
376.0 h
302.0 h direct · 74.0 h indirect
Rework
50.0 h
Indirect, but tied to the job that caused it
Direct against indirect
Last four weeks, every booking in the shop
| Category | Code | Type | Booked by | Hours | Share |
|---|---|---|---|---|---|
| Manufacturing Everything on the tools that makes the item — marking out, rolling, fit-up, welding, machining, assembly. One booking covers the lot. | MFG | Direct · quotable | Workshop | 1,082.5 | |
| Testing Hydrostatic test, NDE witness, final dimensional. Booked at the end by whoever runs the test, not by the fabricator. | TEST | Direct · quotable | Test bay | 120.0 | |
| Rework Putting right what did not pass. Never quoted, always visible — this is the number that tells you what quality is costing. | RWK | Indirect | Workshop | 50.0 | |
| Maintenance Plant and building. Rollers, cranes, the compressor, the yard. | MTN | Indirect | Workshop | 83.5 | |
| Training & tickets Welder requalification to ASME IX, tickets, inductions, toolbox. | TRN | Indirect | Office | 36.0 | |
| Housekeeping Shop clean-down, consumable runs, stocktake. | HSK | Indirect | Workshop | 60.0 | |
| Leave Annual, personal, public holidays. Paid, never direct. | LVE | Indirect | Office | 74.5 |
Categories and their direct/indirect flags are configuration, not code — they are editable in
Settings.
Quoted against booked
Open jobs. Expected is the quoted hours pro-rated to how far through the job is.
| Job | Quoted mfg | Booked mfg | Quoted test | Booked test | Variance | Rework |
|---|---|---|---|---|---|---|
| JN 174352 Altona spare tube bundle — AES 610 | 243.0exp 2.4 | 0.0 | 35.0exp 0.4 | 0.0 | -2.8 h | — |
| JN 174327 Nitric acid cooler 508Dia BEU | 509.0exp 198.5 | 196.5 | 64.0exp 25.0 | 19.5 | -7.5 h | 6.0 |
| JN 174349 Whey evaporator calandria section | 419.0exp 8.4 | 0.0 | 51.0exp 1.0 | 1.0 | -8.4 h | — |
| JN 174309 Air receiver 5000L — Hallam | 90.0exp 90.0 | 78.5 | 16.0exp 16.0 | 11.5 | -16.0 h | 3.0 |
| JN 174338 Blast chiller vessel 900NB — Kilsyth | 262.0exp 81.2 | 63.5 | 35.0exp 10.9 | 11.5 | -17.1 h | 6.0 |
| JN 174331 Wort cooler bundle replacement — Abbotsford | 237.0exp 222.8 | 203.5 | 35.0exp 32.9 | 23.5 | -28.7 h | 9.5 |
| JN 174321 Milk powder plant heat recovery unit | 499.0exp 239.5 | 213.5 | 61.0exp 29.3 | 20.0 | -35.3 h | 8.5 |
| JN 174344 Hydrogen separator skid — 2 off | 1,408.0exp 84.5 | 40.0 | 154.0exp 9.2 | 0.0 | -53.7 h | — |
| JN 174305 Air receiver 3000L Cl 150 — 4 off | 198.0exp 198.0 | 133.5 | 29.0exp 29.0 | 15.0 | -78.5 h | 5.0 |
| JN 174287 Ammonia chiller vessel 800NB — Adelaide | 298.0exp 286.1 | 213.5 | 45.0exp 43.2 | 29.5 | -86.3 h | — |
| JN 174298 Reactor vessel 1200NB x 2400H SS316L | 669.0exp 495.1 | 406.1 | 74.0exp 54.8 | 39.8 | -104.0 h | 5.0 |
| JN 174312 914Dia BEM Shell & Tube Exchanger — Altona crude unit | 1,024.0exp 634.9 | 533.3 | 115.0exp 71.3 | 46.8 | -126.1 h | 9.0 |
| JN 174316 Fuel loading skid — vapour recovery | 550.0exp 121.0 | 0.0 | 64.0exp 14.1 | 0.0 | -135.1 h | — |
Rework sits in its own column because it is charged to neither bucket. It is what quality is costing on that
job, not padding on the quote.
Recent bookings
| Date | Who | Category | Job | Hours | |
|---|---|---|---|---|---|
| 7 Aug | Michael Okafor | Manufacturing | JN 174331 | 3.0 | |
| 7 Aug | Michael Okafor | Maintenance | — | 2.0 | |
| 7 Aug | Harpreet Singh | Manufacturing | JN 174287 | 5.5 | |
| 7 Aug | Harpreet Singh | Housekeeping | — | 1.5 | |
| 7 Aug | Harpreet Singh | Maintenance | — | 1.0 | |
| 7 Aug | Liam Farrell | Leave | — | 8.5 | |
| 7 Aug | Craig Carter | Manufacturing | JN 174287 | 7.5 | |
| 7 Aug | Aftab Rahman | Manufacturing | JN 174305 | 5.5 | |
| 7 Aug | Aftab Rahman | Training & tickets | — | 2.0 | |
| 7 Aug | Tomislav Simić | Manufacturing | JN 174287 | 4.5 | |
| 7 Aug | Tomislav Simić | Housekeeping | — | 1.5 | |
| 7 Aug | Tomislav Simić | Training & tickets | — | 2.0 | |
| 7 Aug | Pavlo Koval | Manufacturing | JN 174321 | 6.0 | |
| 7 Aug | Pavlo Koval | Training & tickets | — | 2.0 | |
| 7 Aug | Ross Taylor | Manufacturing | JN 174338 | 6.5 | |
| 7 Aug | Ross Taylor | Housekeeping | — | 1.5 | |
| 7 Aug | David Nguyen | Testing | JN 174305 | 1.0 | |
| 7 Aug | David Nguyen | Testing | JN 174305 | 2.0 | |
| 7 Aug | David Nguyen | Rework | JN 174305 | 3.0 | |
| 7 Aug | David Nguyen | Housekeeping | — | 1.5 | |
| 7 Aug | Marcus Keane | Leave | — | 8.0 | |
| 6 Aug | Michael Okafor | Manufacturing | JN 174321 | 3.5 | |
| 6 Aug | Michael Okafor | Housekeeping | — | 1.5 | |
| 6 Aug | Harpreet Singh | Leave | — | 7.5 | |
| 6 Aug | Liam Farrell | Manufacturing | JN 174298 | 7.0 | |
| 6 Aug | Craig Carter | Manufacturing | JN 174309 | 5.5 | |
| 6 Aug | Craig Carter | Training & tickets | — | 2.0 | |
| 6 Aug | Aftab Rahman | Manufacturing | JN 174321 | 7.0 | |
| 6 Aug | Tomislav Simić | Manufacturing | JN 174305 | 3.0 | |
| 6 Aug | Tomislav Simić | Manufacturing | JN 174344 | 4.0 | |
| 6 Aug | Pavlo Koval | Manufacturing | JN 174298 | 8.5 | |
| 6 Aug | Ross Taylor | Manufacturing | JN 174312 | 7.5 | |
| 6 Aug | David Nguyen | Testing | JN 174312 | 3.0 | |
| 6 Aug | David Nguyen | Testing | JN 174287 | 5.0 | |
| 6 Aug | Marcus Keane | Manufacturing | JN 174309 | 5.5 | |
| 6 Aug | Marcus Keane | Rework | JN 174327 | 2.0 | |
| 5 Aug | Harpreet Singh | Manufacturing | JN 174287 | 3.5 | |
| 5 Aug | Harpreet Singh | Housekeeping | — | 1.5 | |
| 5 Aug | Harpreet Singh | Maintenance | — | 2.5 | |
| 5 Aug | Liam Farrell | Manufacturing | JN 174298 | 4.0 |
By person
Last 4 weeks
| Person | Direct | Indirect | Direct % |
|---|---|---|---|
| Liam Farrell Apprentice Boilermaker (3rd yr) | 129.0 | 28.5 | 82% |
| Aftab Rahman Welder — Stainless | 135.0 | 20.0 | 87% |
| David Nguyen QA / Test Coordinator | 120.0 | 34.5 | 78% |
| Marcus Keane Workshop Manager | 125.0 | 28.0 | 82% |
| Craig Carter Fitter & Machinist | 129.5 | 23.5 | 85% |
| Harpreet Singh Tube Bundle Technician | 104.0 | 49.0 | 68% |
| Ross Taylor Leading Hand — Boilermaker | 125.5 | 26.5 | 83% |
| Pavlo Koval Boilermaker / Welder | 130.0 | 21.5 | 86% |
| Tomislav Simić Boilermaker / Welder | 109.0 | 42.0 | 72% |
| Brett Murray Boilermaker · part time | 60.0 | 18.0 | 77% |
| Michael Okafor Fabricator · part time | 35.5 | 12.5 | 74% |
David Nguyen books testing; everyone else books manufacturing. That is the whole routing rule.